Category Archives: Electronics - Page 23

SG3P visited, lots of electronics built

Gunnar, SG3P made a visit up to us during the eastern holidays. The plan was to build openASC power meters for his station (SK3W) and to build some spare cards which we can use if something breaks at either of our stations. We built seven power meters for him and three meters for me but we use different pickups. I use regular couplers using FT140-61 or FT240-61 cores while he wanted to use 2-3 GHz stripline directional couplers which he had gotten hold of a bunch. They had about 53dB attenuation on 28 MHz and around 77dB attenuation on 160m. The attenuation for 10m is pretty good for the design looking at the signal levels, but unfortunately the level is a bit low on 160m, so the frequency counter does not work properly on 80 or 160m. However, since he was going to use the power meters on a single band this was not a problem.

Another problem is that since SK3W is primarily a M/M station, transmission will occur on 10m at the same time as for example 160m. Since this will result in any reflected power getting into the antennas on 160m from 10m will be shown as 24dB higher, thus if for example 1 watt is inserted into the pickup on 160m from 10m this will result in the 160m meter showing 250w of reflected power, which is quite a big error in the measurement and will for sure trigger a high VSWR reading. So to avoid this I very quickly designed a few 2-pole bandpass filters in Elsie which were just optimized to give lots of attenuation higher in frequency and insertion loss was not an important factor. It took a couple of hours to make the filters and the result was superb when we calibrated the units. Even when transmitting with 100w in the reflected direction through the couplers they as most indicated 0.1w in the 160m pickup.

We did not build any BPF for 10m since I felt this was not needed. Only measurement error will be from harmonics which should be at such a low signal level that the measurement error will be very low.

After calibrating the units Gunnar seemed to be very happy and hopefully it will work well at SK3W. I think he will be very happy for the high VSWR protection feature in openASC, a step of making the stations safe for “The Tord”.

A little demo of the openASC -> amp control

I did some programming today when I got tired of working and “clocked out”. I managed to find a bug in the openASC bus protocol which hadn’t appeared until now, but after some thinking I found the problem and fixed it. Then I continued on implementing the openASC control for the amplifier which seem to work pretty fine now but there are some things still do be done. On the video I demo a bit jumping between segments on the current band and the idea is to implement this so it becomes fully automatic in the future but right now we need to chose the segment ourself, the band is however automatically selected. I also show that we can toggle on/off the amplifier and put it on operate/standby mode.

More to come…

Amplifier control demostration

I did a little video of the progress of the amplifier control unit. I managed to get some basic functions working and after the video was made I also managed to get the rack unit to send data to the openASC box, which through a menu you can see the state of the amplifier and control it with the external keypad.

The ringing sound is from the gears, hopefully it will go away after I put some grease on them. Everything isn’t perfectly centered so I don’t want to put much tension on them.

More control system progress

Today I spent another 6 hours in the lab at work. I am now almost finished with all the electronics for the amplifier control. What is left to do is to add the attenuation for the power meter, fix cables between the PTT input and the control board plus some mechanical job. I need to make the plates that holds the stepper motors and I might make them out of thicker aluminum so that I can make a hole for the variable resistors which makes it impossible for them to turn around if the nut happen to get loose (from vibration or something). That way the positioning can not be totally off or fail (except if the pot gets bad but that is detectable). I will also need to spend some time in the lathe making knobs for the back of the stepper motors for manual tuning.

It feels good, now I need to clean my desk at work so I have some room to put the stuff up so I can write the firmware for it. Later I will extend the system by measuring grid current, anode voltage, anode current etc. The amplifier has got built in grid protection so I don’t need to worry about that.